Protective Coating Application
Health and Safety
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Lesson 1 - Company Induction
Company Induction
Objective
To understand the purpose of a company induction and the health, safety and environmental requirements of the workplace.
- All new personnel must complete a company induction before starting work.
- Induction programmes vary between companies, worksites and countries.
- Company induction is a mandatory requirement.
- Additional site-specific inductions may be required.
- This unit outlines the topics commonly covered during a company induction.
Lesson 2 - Accident Prevention
Objective
To understand that most workplace accidents can be prevented through effective planning and safe working practices.
- Most workplace accidents are preventable with proper planning and pre-work precautions.
- Protective coatings personnel often work in hazardous environments.
- Never make assumptions or take unnecessary risks.
- Always remain aware of your surroundings and changing site conditions.
Lesson 3 - HouseKeeping
Objective
To understand the importance of good housekeeping and its role in maintaining a safe and healthy workplace.
- Good housekeeping is an essential part of workplace health, safety and environmental protection.
- Poor housekeeping can increase the risk of slips, trips, falls, fire and other hazards.
- The protective coatings industry presents a range of workplace hazards that require effective housekeeping.
- Everyone is responsible for maintaining good housekeeping standards.
Lesson 4 - First Aid
Objective
To understand the importance of first aid arrangements in the workplace.
- All workplaces should have suitable first aid arrangements in place.
- Trained first aid personnel should be available on site.
- The number of first aiders will depend on the size and level of risk of the workplace.
- First aid training enables personnel to respond effectively in an emergency and may save lives.
Lesson 5 - Electricity and Air Supply
Objective
To understand the Health and Safety issues with the use of electricity and air supply.
- The protective coatings applicator and general operative will use electricity and an air supply in the course of their duties.
- Electricity and air are the most common power sources used in the protective coatings application industry.
- Electricity and air can be hazardous in untrained hands.
Lesson 6 - Permit to Work
Objective:
To understand when and why a permit to work (PTW) system is required during protective coatings application and to follow its requirements correctly.
- A permit to work system is a formal safety procedure used to control hazardous work activities.
- Protective coatings applicators and general operatives may be required to work under a permit in a variety of workplaces, such as industrial plants, construction sites, refineries, and confined spaces.
- Permits help ensure that hazards have been identified, risks have been assessed, and appropriate control measures are in place before work begins.
- Workers must read, understand, and comply with the permit conditions, including any restrictions, required personal protective equipment (PPE), and emergency procedures.
Lesson 7 - Risk Assessment (Job Safety Analysis)
Learning Objective
- Understand the purpose of COSHH (Control of Substances Hazardous to Health) and risk assessments.
- Recognise that hazardous substances and work activities must be assessed before work starts.
- Explain the roles and responsibilities of employers, managers, supervisors, and employees.
- Understand that COSHH and risk assessments must be carried out by competent personnel before work commences.
Lesson 8 - Safety Data Sheets (SDS)
Objective
To understand the requirements for Health and Safety data sheets, known as safety data sheets (SDS), supplied by the coating manufacturers.
- It is a legal requirement that a safety data sheet be supplied to the product's buyer.
- The safety data sheet should be made available to the operative at the workplace.
- The format of the safety data sheets can vary from supplier to supplier.
- You should not use products without having the safety data sheets available.
Lesson 9 - Ventilation
Objective: To understand the importance of ventilation requirements for surface preparation and coating application. Occupational Exposure Limits (OELs) will be detailed in the safety data sheets.
- Safety data sheets must be supplied with all paints, solvents, cleaners, etc.
- Information on material safety data sheets can be complex.
- The company must fully understand the requirements of the material safety data sheets.
- The product user should be aware of the technical terms and phrases.
Lesson 10 - PPE (inc RPE)
Objective
To understand PPE and RPE requirements and recognise that they may vary depending on the task being performed.
Key points:
- Protective coatings applicators use PPE and RPE as part of their daily work activities.
- Personnel must understand the correct PPE and RPE requirements for each task.
- Employers have a legal responsibility to provide suitable PPE and RPE.
Lesson 11 - Basic Access Requirements (inc fall protection)
Objective
To understand the basic health and safety requirements for access systems used in protective coatings work.
Key points:
- Protective coatings applicators use a variety of access systems during their work.
- Workers should understand the basic safety requirements for working at height and using access equipment.
- Applicators must not alter or move scaffolding or access systems unless trained and authorised.
- Employers are responsible for providing task- and site-specific access training where required.
Lesson 12 - Safety in Surface Preparation (Maintenance Painting)
Objective
To understand the safety requirements associated with surface preparation activities.
- Due to the nature of the industry, working environment, and specific tasks involved, protective coatings personnel may be exposed to actual or potential hazards that could affect themselves and others.
- Protective coatings applicators, supervisors, and inspectors must understand and follow the relevant safety requirements when carrying out or overseeing surface preparation activities.
Lesson 13 - Safety in Paint Application
Objective
To understand the safety requirements associated with paint application.
- Due to the nature of the industry, working environment, and tasks involved, protective coatings applicators may be exposed to actual or potential hazards that could affect themselves and others.
- The protective coatings applicator must understand and follow the relevant safety requirements when carrying out paint application activities.
Lesson 14 - Method Statements (work Instructions)
Objective
- To understand why method statements are developed and who is responsible for preparing them.
- Method statements should be prepared for all aspects of the work and clearly describe how the work is to be carried out.
- They should be written by the supervisor or manager responsible for overseeing the work and must be clear, concise, and understood by all personnel involved.
Lesson 15 - Confined Spaces
Objective
- The objective of this training is to review the hazards and safety requirements associated with working in confined spaces.
- Specialist organisations provide dedicated confined-space training and should be used where personnel are required to work in or be exposed to confined spaces.
Lesson 16 - Health and Wellbeing
Objective
- The objective of this training unit is to review the health and wellbeing requirements for coatings applicators and promote good general health and fitness for work.